JCIT2 - Global Leader In Flow Manufacturing

Flow Manufacturing Is The Essential Foundation For Demand Driven Manufacturing

The Quantum Leap introduced the tools and technology of DFT.

Disruption details the technology of

Any-Model-Any volume-Any-Day

& Mixed Model Flow and details

the implementation path.

Recognized Leader in

Flow Manufacturing.

Patented Author

& Creator of DFT

Countries: 51

Students: 98,357

Dollars Saved: $$$ Billions and Counting

Flow Manufacturing

Demand Flow Technology (DFT) Is The Technology Foundation
Under Flow & Pull Production, i.e. Demand Flow Manufacturing,
(TPS), and Single Piece Flow Production.
DFT Tools Design Pull Production and Pull Supply Chains.
DFT Provides all support Organizations with a consistent set of management tools and Metrics.
This Replaces The Outdated And Non-Competitive ERP ProductionTools Of Schedule /Batch Manufacturing. Demand Flow Manufacturing Is The Essential Business Strategy For Competive Demand-Driven Manufacturing.

TECHNOLOGY & TOOLS=
IMPLEMENTATION RESULTS

HEWLETT-PACKARD LT FROM 9 DAYS TO 1 DAY
TRANE TURNS FROM 4.3 TO 16
* JOHN DEERE ANY-MODEL-VOL-DAY
DELPHI PRODUCTIVITY - UP 26%
BOEING PRODUCTIVITY - UP 20% #1
FOR MORE RESULTS, VIDEOS AND ARTICLES BELOW

Demand Flow Vs Batch/Scheduling & Lean

Foundation For Any Model-Any Volume-Any Day

Single Piece Flow

Demand Driven

In-Process Quality PPM

Bottom Line Impact $$$M

ERP Batch Quantity

Forecast Driven

External Inspection

Foundation For High FGI & Low Turn-Over

Lean Minimal (if any) ¢ Impact

DFT - The Complete Flow Manufacturing Solution

Training

DFT Workshops
Virtual

Implementation

DFT
Implementations & Exclusive Events

Consulting

Decades of DFT Experience

Presented by John R. Costanza
Patented Creator of DFT, Practitioner, Author & Leader

Nominated for a Nobel Prize in Economics,
Fortune Magazine's Heroes of Manufacturing,
Leader to Over 140 Triple Diamond Certifications
Odyssey of The Mind, Creativity Peron of The Year
Multiple Halls of Fame, And 40 Years of Flow Experience

With DFT Implementations Around The World, JCIT2 Is The ONLY Company With Published Results For Taking Hundreds Of Companies From Single Digit To Double Digit Inventory Turns Beyond 20

Results From Technology & Tools VS. Lean Theory

"As Featured"

Demand Flow /DFT (Pull) VS. Batch Scheduling/Lean (Push)

03:42

Welcome to JCIT 2

Flow Technology is the foundation for any successful Flow/Pull manufacturing enterprise. Implement DFT Technology...Discuss Lean Philosophy!

02:35

What Is Flow Manufacturing? Manufacturing Methodologies

What is Flow Manufacturing? The Flow Manufacturing foundation is built on a responsive Flow production pull process with in-process quality designed into every operation. Material is pulled into production as well as from the supply chain and all scheduling is eliminated.

01:09

Lean Production

Lean Production: Six Sigma Black Belt Manufacturing Consultants from John Costanza and FlowManufacturing.com

02:34

Manufacturing Methodologies

There are two basic manufacturing methodologies. Pull vs Push. Flow implements a Pull production methodology. Scheduling/kitting focuses on a Push production methodology.

00:40

Disruption of Mediocracy in Manufacturing

Demand Flow Technology* Over the past decade, I have seen companies lose their drive and passion for manufacturing excellence and settle for mediocre performance. At the same time, they pursue philosophical and feel-good theories that have a minimal impact to the bottom line or the company’s competitiveness. -John R. Costanza JCIT2

05:22

Demand Flow Technology vs. Lean & ERP Scheduling

Demand Flow Technology- Lets understand the difference between kitting which puts an equal emphasis on all parts in the kit and "pull" which allows an emphasis based on the specific part? The only way kitting makes any sense is if all parts cost the same, take the same space, have the same quality usage and pull the same quantity from the supply chain. Kitting is a non-productive technique of the ERP systems designed in the 60's. They schedule the work order, allocate the material to the order, pick the kit and issue the parts to the order. Ask Scheduling to explain how they would handle pulling one part from the supplier to the line daily, one part from the supplier to RIP weekly and another part from the supplier to stores twice a month when they all go into the same kit...Just for starters...

03:49

A Revolution in Design and an Evolution to Perfection

Lean verses Demand Flow Technology

01:29

John Deere and Demand Flow Technology

John Deere uses DFT to reduce lead times in its manufacturing facilities. DFT is a comprehensive business strategy that Deere uses. It is a different, better way of doing business.

Flow Manufacturing Video Library

DFT Is The Technology Foundation Under Flow and Pull Production. Flow Manufacturing Is Designed With Pull Production And Pull Supply Chains That Replace The Outdated and Non-Competitive Tools of Schedule /Batch Manufacturing. Flow Manufacturing Is The Essential Business Strategy for Demand-Driven Manufacturing, With High Inventory Turn-Over and The Elimination Of Unnecessary Working Capital. Flow Manufacturing Is The Critical First Element For The Competitive Global Corporation.

About JCIT2

Executive Presentation

Digital without Travel Expences

A great opportunity to bring together top management and Board
Members to get their questions answered.

Start your DFT Training Today To Improve Customer Response, Reduce Working Capital, Increase Inventory Turnover, Improve Productivity and In-Process PPM Quality

Jack Welch, GE

"DFT is an absolute business discipline, and for every one of us-from the factory floor to the office-it is another way to simplify the business...to put order into everything you do."

Fortune Magazine

"Among the men & women who have helped U.S. manufacturing return to world preeminence, John Costanza stands out like a lighthouse."

Annual Report

Demand Flow Technology is the foundation of our success. It has evolved from a business strategy to a core competency of our company."

Disruption of Mediocracy

The Ultimate Textbook for Detailing Demand Flow Technology and the Step-By-Step Guide to Any-Model-Any Volume-Any Day Excellence Worldwide.
Defines and Compares Today's Methodologies.
DFT Vs. Lean Philosophy.
Case Studies of DFT Implementations.
Text Book for all Flow Manufacturing Companies.
Blue-Print to Any-Model, Any-Volume, Any-Day.
Addresses the transition from Labor-based Accounting
To Total Product Costing with Backflush daily Efficiency.
Advanced Mixed-Model Implementation Steps, Management Metrics, and Formal Computer Systems Beyond ERP/Lean Batch/Scheduling. Mr. Costanza's DFT TextBooks have been Translated into 5 Languages and sold over 657,000 copies worldwide.
Saving Companies Billions.

Purchase Disruption

JCIT2 Account Information

Site Members

JCIT2 - Global Leader In Flow Manufacturing Flow Manufacturing Is The Essential Foundation For Demand Driven Manufacturing

Flow Manufacturing

TECHNOLOGY & TOOLS= IMPLEMENTATION RESULTS

*HEWLETT-PACKARD LT FROM 9 DAYS TO 1 DAY * TRANE TURNS FROM 4.3 TO 16 * JOHN DEERE ANY-MODEL-VOL-DAY *DELPHI PRODUCTIVITY - UP 26% *BOEING PRODUCTIVITY - UP 20% #1 FOR MORE RESULTS, VIDEOS AND ARTICLES BELOW

Demand Flow Vs Batch/Scheduling & Lean

Foundation For Any Model-Any Volume-Any Day

Single Piece Flow

Demand Driven

In-Process Quality PPM

Bottom Line Impact $$$M

ERP Batch Quantity

Forecast Driven

External Inspection

Foundation For High FGI & Low Turn-Over

Lean Minimal (if any) ¢ Impact

DFT - The Complete Flow Manufacturing Solution

DFT Workshops Virtual

DFT Implementations & Exclusive Events

Decades of DFT Experience

Presented by John R. Costanza Patented Creator of DFT, Practitioner, Author & Leader

Nominated for a Nobel Prize in Economics, Fortune Magazine's Heroes of Manufacturing, Leader to Over 140 Triple Diamond Certifications Odyssey of The Mind, Creativity Peron of The Year Multiple Halls of Fame, And 40 Years of Flow Experience